{"id":6161,"date":"2024-04-25T14:37:11","date_gmt":"2024-04-25T07:37:11","guid":{"rendered":"http:\/\/www.mtec.or.th\/en\/?p=6161"},"modified":"2024-09-30T11:04:05","modified_gmt":"2024-09-30T04:04:05","slug":"research-projects-36825","status":"publish","type":"post","link":"https:\/\/www.mtec.or.th\/en\/research-projects-36825\/","title":{"rendered":"Robotic System for Automatic Weld Overlay Cladding Application"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6161\" class=\"elementor elementor-6161\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-3724ef7 elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"3724ef7\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-4ed5d3e\" data-id=\"4ed5d3e\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5939f6e elementor-widget elementor-widget-heading\" data-id=\"5939f6e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Robotic System for Automatic Weld Overlay Cladding Application<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-ae2dfe2 elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"ae2dfe2\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-251df94\" data-id=\"251df94\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-129f8a3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"129f8a3\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-12b3279\" data-id=\"12b3279\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-9a46415\" data-id=\"9a46415\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-a5e84d0 elementor-widget elementor-widget-image\" data-id=\"a5e84d0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"724\" height=\"1024\" src=\"https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP1-1086x1536-1-724x1024.jpg\" class=\"attachment-large size-large wp-image-19779\" alt=\"\" srcset=\"https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP1-1086x1536-1-724x1024.jpg 724w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP1-1086x1536-1-212x300.jpg 212w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP1-1086x1536-1-768x1086.jpg 768w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP1-1086x1536-1.jpg 1086w\" sizes=\"(max-width: 724px) 100vw, 724px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2fef29e elementor-widget elementor-widget-image\" data-id=\"2fef29e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"721\" height=\"1024\" src=\"https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP2-1082x1536-1-721x1024.jpg\" class=\"attachment-large size-large wp-image-19780\" alt=\"\" srcset=\"https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP2-1082x1536-1-721x1024.jpg 721w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP2-1082x1536-1-211x300.jpg 211w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP2-1082x1536-1-768x1090.jpg 768w, https:\/\/www.mtec.or.th\/en\/wp-content\/uploads\/2024\/04\/robotic-weld_engP2-1082x1536-1.jpg 1082w\" sizes=\"(max-width: 721px) 100vw, 721px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-d7bb4f2\" data-id=\"d7bb4f2\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-b1375e7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"b1375e7\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-f6b8df7\" data-id=\"f6b8df7\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-0e44169\" data-id=\"0e44169\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b669de9 elementor-widget elementor-widget-text-editor\" data-id=\"b669de9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\"><strong><span style=\"font-size: 14pt;\">Robotic System for Automatic Weld Overlay Cladding Application<\/span><\/strong><\/p><p><strong><span style=\"font-size: 14pt;\">Background<\/span><\/strong><br \/><span style=\"font-size: 14pt;\">Traditionally, the maintenance of deteriorated power plant parts depends on the skill of cladding welders; however, the highly-trained welders are critically scarce in the current labor force. Furthermore, the maintenance welding process is typically labor-intensive and time-consuming. The work quality based on human workers could be inconsistent, resulting in the process rework, increased cost, and business incompetency. Due to these imminent challenges, the Electricity Generating Authority of Thailand (EGAT) was seeking alternative solutions to alleviate them.<\/span><\/p><p><strong><span style=\"font-size: 14pt;\">Goal<\/span><\/strong><br \/><span style=\"font-size: 14pt;\">To develop in a large-scale robotic system for automatic weld overlay cladding. The system was designed with a more-dexterous elongated welding torch that is able to accurately maintain the tip-to-workpiece distance. The system worked seamlessly well with extremely large or hard-to-reach workpieces such as pipes, valves or shafts, without any accidental collisions.<\/span><\/p><p><strong><span style=\"font-size: 14pt;\">What does the research team do?<\/span><\/strong><\/p><ul style=\"list-style-type: disc;\"><li><span style=\"font-size: 14pt;\">Users\u2019 requirements acquisition<\/span><\/li><li><span style=\"font-size: 14pt;\">Mechanical systems design<\/span><\/li><li><span style=\"font-size: 14pt;\">Electrical and actuator systems design<\/span><\/li><li><span style=\"font-size: 14pt;\">Robot control software development<\/span><\/li><li><span style=\"font-size: 14pt;\">System testing<\/span><\/li><li>Robot operators training<\/li><\/ul><p><strong><span style=\"font-size: 14pt;\">Outcomes<\/span><\/strong><\/p><ul style=\"list-style-type: disc;\"><li><span style=\"font-size: 14pt;\">Facilitate human welder to work more conveniently<\/span><\/li><li><span style=\"font-size: 14pt;\">Reduce certain work procedures<\/span><\/li><li><span style=\"font-size: 14pt;\">Achieve better work quality<\/span><\/li><li><span style=\"font-size: 14pt;\">Shorten the maintenance lead time from a week to only two days<\/span><\/li><li><span style=\"font-size: 14pt;\">Reduce the maintenance cost up to 40%<\/span><\/li><li>Be more competitive in the business<\/li><\/ul><p><strong><span style=\"font-size: 14pt;\">Research Status<\/span><\/strong><br \/><span style=\"font-size: 14pt;\"><br \/>Development of the robotic welding system was financially supported by the research funding from EGAT. The system has been in service since September 2017 at the Workshop and Spare Parts Division.<\/span><\/p><p><strong><span style=\"font-size: 14pt;\">Outlook<\/span><\/strong><\/p><ul style=\"list-style-type: disc;\"><li><span style=\"font-size: 14pt;\">Improve the performance of the first prototype<\/span><\/li><li>Development of portable robotic welding system for field operations<\/li><\/ul><p><strong><span style=\"font-size: 14pt;\">Research team<\/span><\/strong><br \/><span style=\"font-size: 14pt;\"><strong>MTEC:<\/strong> Dr.Nirut Naksuk and team<\/span><\/p><p><span style=\"font-size: 14pt;\"><strong>EGAT:<\/strong> Workshop and Spare Parts Division<\/span><\/p><p><strong><span style=\"font-size: 14pt;\">Contact<\/span><\/strong><br \/><span style=\"font-size: 14pt;\">Dr.Nirut Naksuk, Research Group Director, Engineering Design and Advanced Manufacturing Research Group<\/span><\/p><p><span style=\"font-size: 14pt;\">Tel: 02 564 6500 ext. 4149<\/span><\/p><p><span style=\"font-size: 14pt;\">Email: &#110;&#x69;&#114;&#x75;&#116;&#x6e;&#64;&#x6d;t&#x65;c&#46;&#x6f;&#114;&#x2e;&#116;&#x68;<\/span><\/p><p><span style=\"font-size: 14pt;\">Mrs.Rutchanee Mathong, Senior Analyst, Engineering Design and Advanced Manufacturing Research Group<\/span><\/p><p><span style=\"font-size: 14pt;\">Tel: 02 564 6500 ext. 4313<\/span><\/p><p><span style=\"font-size: 14pt;\">Email: &#114;&#x75;&#116;&#x63;h&#97;&#x6e;&#99;&#x40;m&#x74;e&#99;&#x2e;&#111;&#x72;&#46;&#x74;&#x68;<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a286721 elementor-grid-3 e-grid-align-left elementor-shape-rounded elementor-widget elementor-widget-social-icons\" data-id=\"a286721\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"social-icons.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-social-icons-wrapper elementor-grid\" role=\"list\">\n\t\t\t\t\t\t\t<span class=\"elementor-grid-item\" role=\"listitem\">\n\t\t\t\t\t<a class=\"elementor-icon elementor-social-icon elementor-social-icon-facebook elementor-repeater-item-313406b\" href=\"https:\/\/www.facebook.com\/share.php?u=https%3A%2F%2Fwww.mtec.or.th%2Fen%2Fresearch-projects%2F36825%2F\" target=\"_blank\">\n\t\t\t\t\t\t<span class=\"elementor-screen-only\">Facebook<\/span>\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fab fa-facebook\"><\/i>\t\t\t\t\t<\/a>\n\t\t\t\t<\/span>\n\t\t\t\t\t\t\t<span class=\"elementor-grid-item\" role=\"listitem\">\n\t\t\t\t\t<a class=\"elementor-icon elementor-social-icon elementor-social-icon-x-twitter elementor-repeater-item-fee9669\" href=\"https:\/\/twitter.com\/share?url=https%3A%2F%2Fwww.mtec.or.th%2Fen%2Fresearch-projects%2F36825%2F&#038;text=Robotic+System+for+Automatic+Weld+Overlay+Cladding+Application\" target=\"_blank\">\n\t\t\t\t\t\t<span class=\"elementor-screen-only\">X-twitter<\/span>\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fab fa-x-twitter\"><\/i>\t\t\t\t\t<\/a>\n\t\t\t\t<\/span>\n\t\t\t\t\t\t\t<span class=\"elementor-grid-item\" role=\"listitem\">\n\t\t\t\t\t<a class=\"elementor-icon elementor-social-icon elementor-social-icon-line elementor-repeater-item-cc01a00\" href=\"https:\/\/lineit.line.me\/share\/ui?url=https%3A%2F%2Fwww.mtec.or.th%2Fen%2Fresearch-projects%2F36825%2F\" target=\"_blank\">\n\t\t\t\t\t\t<span class=\"elementor-screen-only\">Line<\/span>\n\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fab fa-line\"><\/i>\t\t\t\t\t<\/a>\n\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e6f43b7 elementor-widget elementor-widget-spacer\" data-id=\"e6f43b7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-d7ddac4\" data-id=\"d7ddac4\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Robotic System for Automatic Weld Overlay Cladding Application Robotic System for Automatic Weld Overlay Cladding &#8230; 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